100Hp Chiller Pump Bearing & Mech Seal Replacement

100Hp Chiller Pump Bearing & Mech Seal Replacement

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100Hp Chiller Pump Bearing & Mech Seal Replacement

DKSB Engineering (M) Sdn Bhd provides professional 100Hp chiller pump bearing replacement and mechanical seal replacement to stop leaks, reduce vibration, and restore pump efficiency. We support fast turnaround for facilities across Kuala Lumpur and Selangor.


What is included in bearing & mechanical seal replacement?

This service replaces worn bearings and mechanical seals inside a 100Hp chiller pump to eliminate leakage, improve alignment, and bring the pump back to stable operation. The result is lower noise, smoother running, and fewer unplanned shutdowns.

  • Bearing inspection, removal, and installation (as per pump specification)
  • Mechanical seal replacement with correct setting and sealing checks
  • Shaft/sleeve inspection for wear or scoring
  • Alignment checks, reassembly, and operational test
  • Service reporting (findings + recommendations)

Why do 100Hp chiller pump bearings and seals fail?

Most failures are predictable and preventable. Early detection avoids water damage, coil downtime, and energy loss.

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Misalignment

Coupling misalignment increases load, accelerating bearing wear and seal damage.

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Seal face wear

Dry running, debris, or wrong seal selection leads to leakage at the shaft.

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Vibration

Imbalance or looseness causes vibration that reduces bearing life significantly.

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Contamination

Water ingress or dirty environments degrade lubrication and corrode parts.

Common warning signs: unusual noise, higher motor current, frequent trips, seal leakage, hot bearing housing, or recurring vibration alarms.

How does DKSB perform the replacement work?

We follow a clear, documented workflow to reduce risk and restore the pump to stable, efficient operation. You get a straightforward report that maintenance teams can use for planning.

1

Inspection

Confirm symptoms (leak/vibration/noise), check coupling and base condition.

2

Disassembly

Open pump assembly safely and assess bearing seat, shaft, sleeve, and seal chamber.

3

Replacement

Install correct bearings and mechanical seal with proper setting and torque checks.

4

Testing

Reassemble, align, run test, and verify leakage, vibration, and operating stability.

What you receive after service

  • Findings summary (root cause + observed wear)
  • Recommended next actions (alignment, piping supports, vibration checks)
  • Before/after condition notes to support preventive maintenance planning

What is the typical scope and downtime for a 100Hp chiller pump repair?

Downtime depends on access, pump condition, and parts availability. We prioritize safe work practices and a stable restart.

Scope Item Purpose Notes
Bearing replacement Reduce friction and stabilize shaft rotation Correct fitment and lubrication are critical
Mechanical seal replacement Stop leakage at the rotating shaft Seal selection must match fluid/temperature
Shaft / sleeve inspection Ensure sealing and alignment surfaces are healthy Worn surfaces can cause repeat seal failures
Alignment & test run Minimize vibration and prevent premature wear Recommended after any major disassembly

For mission-critical sites, ask about planned shutdown support and preventive servicing schedules.

Why choose DKSB Engineering (M) Sdn Bhd for chiller pump repairs?

DKSB Engineering (M) Sdn Bhd is based in Seri Kembangan, Selangor, Malaysia, providing pump repairing services for customers across Kuala Lumpur and Selangor. We support end-to-end solutions so you can fix the root issue—not just the symptoms.

Our capabilities

  • Water pump & chiller pump repair
  • Gear box service
  • Piping works and metal works (welding)
  • Motor rewinding

Service mindset

  • Experienced engineers team
  • Clear communication and practical recommendations
  • Focus on reliability and repeatable performance
  • Support for ongoing maintenance planning

FAQ

The clearest sign is visible leakage near the shaft/seal area. You may also notice frequent top-ups, wet baseplates, or reduced system stability due to repeated trips or alarms.

Common symptoms include abnormal noise, increased vibration, hot bearing housing, and unstable operation. Bearings can also contribute to premature mechanical seal wear.

Yes. Planned shutdowns are ideal for bearing and seal replacement because they reduce downtime risk. Share your schedule and pump list, and we can propose a practical servicing plan.

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